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MERIT 2.0 runs the plant by enforced truth.

MERIT 2.0 unifies ERP + shop-floor + quality + maintenance + scheduling into a governed execution loop with ownership, SLA enforcement, gating, proof, and learning.

  • Truth: One operational timeline across systems

  • Flow: Finite scheduling + dispatch, you can execute

  • Proof: Governance with gates, escalation, and audit-ready evidence

“Not a dashboard” punch

Dashboards tell you what happened. MERIT 2.0 makes sure the right thing happens next.


From conception to commission, TSRB manages the deliverables.
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TSRB Systems LLC | Technology, Intelligence & Strategy → Operational Control
TSRB Systems LLC Tailored technology • intelligence • strategy
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Accelerate your business with tailored technology, intelligence & strategy

Clarity, control, and momentum—
delivered without the chaos.

From advanced manufacturing intelligence to custom software, strategic consulting, and smart system integrations, TSRB Systems helps organizations thrive in a rapidly evolving world. We don’t just design dashboards or deploy tools—we deliver outcomes that teams can sustain.

Learn more Explore Production Intelligence
From conception to commission, TSRB manages the deliverables.

Fast, disciplined delivery

Agile deployments that minimize disruption and target rapid ROI—without hand-waving or generic promises.

Systems + people alignment

Transformation that lasts: clear ownership, practical workflows, and solutions built for real operators and leaders.

Truth you can enforce

Operational clarity that drives action—connecting data, decisions, and execution across the plant and enterprise.

Who we are

Built for leaders carrying the weight of inefficiency

I didn’t start this journey chasing titles. I started it because I saw leaders, operators, and managers struggling under systems that no longer worked. I walked shop floors where machines sat idle, and sat in meetings where leaders carried the silent weight of inefficiency—asking, “Why does it have to be this hard?”

What TSRB stands for

  • Clarity with empathy — we listen first, then design.
  • Strategy with integrity — we recommend what works, not what’s convenient.
  • Execution that sticks — we build systems people can actually run.
Operating belief: Technology is rarely the hardest part. Alignment is.

From burden to breakthrough

Tobias, President of Manufacturing Engineering, needed accurate labor costing across multiple manual assembly lines—without IT gridlock or operational disruption. TSRB designed a cohesive SOP around his intent, integrated with minimal impact, and delivered measurable results.
Outcome: overall costs reduced by 25%.
If you’re tired of systems that drain more than they give, TSRB is built for you.

Solutions

Tailored solutions across manufacturing and enterprise execution

Choose a focused engagement—or combine services into a full transformation program. TSRB meets you where you are and delivers what your operation can adopt.

Manufacturing Production Intelligence

True job-based productivity and efficiency tracking. Contextual analytics beyond basic OEE. ERP, quality, and maintenance integration for full plant-floor clarity.

Jump to Production Intelligence →

Custom Software & Middleware

Web-based and on-prem applications built to your exact needs. Robust middleware connecting ERP, barcode/RFID, and legacy equipment—so data moves cleanly across the operation.

Technology Strategy & Consulting

Vendor vetting, process assessment, workflow optimization, and independent guidance that aligns IT and operational goals—without internal bias.

Dashboards & Visualization Systems

Configurable dashboards, real-time reporting, and KPI tracking—integrated with ThingWorx and other platforms where needed.

Connected Solutions & IoT Integration

Device-to-cloud connectivity, smart monitoring, automated workflows, and scalable architectures that prepare you for Industry 4.0 and beyond.

Special Projects & Advisory

AI, digital twins, automation initiatives, rapid prototyping, proof-of-concept execution, and cross-disciplinary R&D leadership.

Why choose TSRB: Proven frameworks, fast deployments, predictable outcomes, and partnerships grounded in trust.
Live machine status • Utilization • Flow • Quality • Governance

Know what’s happening.
Prove what was done.
Prevent what can’t happen.

TSRB Production Intelligence is an operational intelligence layer for discrete manufacturing—built to turn machine, quality, and flow signals into real-time visibility and governed execution. It’s not a KPI wallboard. It’s a system that drives action.

Latest .NET C# Real-time dashboards Evidence & auditability ERP + machine connectors
Request a demo See dashboard examples
Designed for plant leaders, supervisors, quality, maintenance, and engineering—on big screens and desktops.

Capabilities

Production intelligence that operators can’t ignore

TSRB PI focuses on the moments that decide whether you ship on time: downtime, quality holds, readiness failures, constraint protection, and recovery actions. When something matters, the system makes it visible—and makes it executable.

Real-time machine truth

State, utilization, run/idle/down/setup, parts counts, and shift timeline context—at a glance.

Timeline & micro-losses

See exactly when the shift bled time—minute-level segments you can investigate and fix.

SLA clocks & escalation

When it’s not handled, it escalates. When it’s handled, it’s timestamped and attributable.

Hard gates & holds

Quality holds are real. Safety restart requires verification. Readiness gates prevent premature dispatch.

Learning loop

Recurring failures become governed updates to standards—control plans, work instructions, routings, and checks.

Proof of execution

Closure requires evidence—data, photo, verification, sign-off—built for audits and repeatability.

Operational model: Exception → Governed Work → Gate → Proof → Learning

Dashboards

Built for big screens, supervisors, and deep dives

From tile boards that show “what’s happening now” to timeline forensics and weekly trend analysis—TSRB PI scales from quick awareness to root-cause investigation, without losing traceability.

Multi-machine trend view showing weekly up and down time charts across assets
Multi-machine trends
Single machine dashboard with utilization and part count by hour
Asset drill-down
Utilization tiles with machine names and color-coded states
Multi-machine utilization
Charts dashboard with multiple machines and weekly up/down time trends
Weekly trends
Sample dashboard with pareto and polar chart
Pareto & rejects
Status tiles view with different machine states
Status board variant

What you see in seconds

Which assets are running, waiting, down, or in a gated state—and how long they’ve been there. Utilization and parts tell you where the shift is headed before it’s too late.

What you prove in minutes

Drill into timeline segments, reasons, and actions. Close with evidence. Capture who acted, when, how, and what changed—ready for ISO / customer audits.

Governance

Convert exceptions into governed work

Alarms are not governance. Governance means: owner assigned, response time enforced, role-specific action sets, escalation when ignored, proof to close, and a learning loop that updates the system so the same failure is less likely tomorrow.

Non-negotiables TSRB enforces

  • Ownership & accountability: every exception has an owner and a role context.
  • Time enforcement: SLA clocks measure response, containment, verification, and closure.
  • Escalation ladder: operator → supervisor → manager → plant lead (configurable).
  • Gates that prevent bad outcomes: ship / move / restart cannot proceed until cleared.
  • Proof of execution: evidence, verification, and sign-off—auditable by design.
  • Learning loop: recurring defects become governed updates to standards and controls.

Governance dashboard example

A governed queue for exceptions, escalations, proof requirements, and learning-loop updates—organized around a repeatable pattern.

Plant governance dashboard with queues, escalations, proof, and learning loop
Governance: exceptions → governed work → gates → proof → learning.
Outcome: Operators see what to do next. Leaders see what’s stuck. Auditors see the proof. Engineers see what must be updated.

Flow & routing

Protect the constraint and manage the value stream

TSRB PI connects the shop-floor truth to the route: upstream/downstream visibility, operation readiness, WIP risk, constraint protection, and delivery risk—so you can intervene early.

Routing dashboard showing value stream flow and operation cards with risk indicators
Routing/flow view: plan vs done, constraint risk, quality risk, and delivery risk by operation.

What changes day-to-day

Readiness failures, material staging, inspection queues, and rework loops—surfaced where they impact the constraint and ship date.

What changes permanently

When the routing standard or control plan is wrong, TSRB turns it into a governed update—not a suggestion.

Technology

Modern stack. Industrial reliability.

Production Intelligence is engineered for secure, scalable deployments—from single-site installs to multi-plant rollouts—while keeping the UI fast, responsive, and production-ready.

Built for enterprise environments

  • Latest .NET runtime and tooling for performance, stability, and long-term support.
  • Written in C# for maintainability, strong typing, and clean domain modeling.
  • Designed for real-time updates with scalable data pipelines.
  • UI patterns optimized for large displays and control-room usage.
Marketing line: Modern, enterprise-grade manufacturing intelligence built on the latest .NET and written in C#.

Security & auditability by design

  • Role-based visibility and actions (operator / supervisor / quality / engineering).
  • Timestamped actions, evidence attachments, and verification records.
  • Designed for ISO-style audits and customer traceability expectations.
  • Configurable policies for gates, holds, and escalation behavior.

Integrations

Connect to the tools you already run

TSRB PI is built to coordinate governed work across systems: notifications, mobile acknowledgements, ERP interaction, and QMS/TPM tools. The goal is simple: when the process says “stop,” the system can stop it.

Machine connectivity

Real-time state and production signals from CNC, lasers, and automated cells (connector approach supports common industrial protocols).

ERP / MES linkage

Bi-directional workflows for labor tickets, inventory interactions, work order status, and traceability touchpoints.

Quality & maintenance ecosystems

Coordinate governed action with QMS control plans, inspection workflows, TPM tasks, and verification steps.

Alerts that drive action

Email/SMS/mobile acknowledgements, escalation ladders, and upstream/downstream visibility—including Andon/big-screen broadcasting.

Next step

Want a demo built around your plant?

We’ll map your exceptions into governed workflows (owner → SLA → gate → proof → learning) and show the dashboards that matter for your leaders and operators.

Tip: bring one troublesome value stream, one chronic downtime cause, and one recurring quality issue.

Email to request demo Review screenshots