Know what’s happening.
Prove what was done.
Prevent what can’t happen.
TSRB Production Intelligence is an operational intelligence layer for discrete manufacturing—built to turn machine, quality, and flow signals into real-time visibility and governed execution. It’s not a KPI wallboard. It’s a system that drives action.
Capabilities
Production intelligence that operators can’t ignore
TSRB PI focuses on the moments that decide whether you ship on time: downtime, quality holds, readiness failures, constraint protection, and recovery actions. When something matters, the system makes it visible—and makes it executable.
Real-time machine truth
State, utilization, run/idle/down/setup, parts counts, and shift timeline context—at a glance.
Timeline & micro-losses
See exactly when the shift bled time—minute-level segments you can investigate and fix.
SLA clocks & escalation
When it’s not handled, it escalates. When it’s handled, it’s timestamped and attributable.
Hard gates & holds
Quality holds are real. Safety restart requires verification. Readiness gates prevent premature dispatch.
Learning loop
Recurring failures become governed updates to standards—control plans, work instructions, routings, and checks.
Proof of execution
Closure requires evidence—data, photo, verification, sign-off—built for audits and repeatability.
Dashboards
Built for big screens, supervisors, and deep dives
From tile boards that show “what’s happening now” to timeline forensics and weekly trend analysis—TSRB PI scales from quick awareness to root-cause investigation, without losing traceability.
What you see in seconds
Which assets are running, waiting, down, or in a gated state—and how long they’ve been there. Utilization and parts tell you where the shift is headed before it’s too late.
What you prove in minutes
Drill into timeline segments, reasons, and actions. Close with evidence. Capture who acted, when, how, and what changed—ready for ISO / customer audits.
Governance
Convert exceptions into governed work
Alarms are not governance. Governance means: owner assigned, response time enforced, role-specific action sets, escalation when ignored, proof to close, and a learning loop that updates the system so the same failure is less likely tomorrow.
Non-negotiables TSRB enforces
- Ownership & accountability: every exception has an owner and a role context.
- Time enforcement: SLA clocks measure response, containment, verification, and closure.
- Escalation ladder: operator → supervisor → manager → plant lead (configurable).
- Gates that prevent bad outcomes: ship / move / restart cannot proceed until cleared.
- Proof of execution: evidence, verification, and sign-off—auditable by design.
- Learning loop: recurring defects become governed updates to standards and controls.
Governance dashboard example
A governed queue for exceptions, escalations, proof requirements, and learning-loop updates—organized around a repeatable pattern.
Flow & routing
Protect the constraint and manage the value stream
TSRB PI connects the shop-floor truth to the route: upstream/downstream visibility, operation readiness, WIP risk, constraint protection, and delivery risk—so you can intervene early.
What changes day-to-day
Readiness failures, material staging, inspection queues, and rework loops—surfaced where they impact the constraint and ship date.
What changes permanently
When the routing standard or control plan is wrong, TSRB turns it into a governed update—not a suggestion.
Technology
Modern stack. Industrial reliability.
Production Intelligence is engineered for secure, scalable deployments—from single-site installs to multi-plant rollouts—while keeping the UI fast, responsive, and production-ready.
Built for enterprise environments
- Latest .NET runtime and tooling for performance, stability, and long-term support.
- Written in C# for maintainability, strong typing, and clean domain modeling.
- Designed for real-time updates with scalable data pipelines.
- UI patterns optimized for large displays and control-room usage.
Security & auditability by design
- Role-based visibility and actions (operator / supervisor / quality / engineering).
- Timestamped actions, evidence attachments, and verification records.
- Designed for ISO-style audits and customer traceability expectations.
- Configurable policies for gates, holds, and escalation behavior.
Integrations
Connect to the tools you already run
TSRB PI is built to coordinate governed work across systems: notifications, mobile acknowledgements, ERP interaction, and QMS/TPM tools. The goal is simple: when the process says “stop,” the system can stop it.
Machine connectivity
Real-time state and production signals from CNC, lasers, and automated cells (connector approach supports common industrial protocols).
ERP / MES linkage
Bi-directional workflows for labor tickets, inventory interactions, work order status, and traceability touchpoints.
Quality & maintenance ecosystems
Coordinate governed action with QMS control plans, inspection workflows, TPM tasks, and verification steps.
Alerts that drive action
Email/SMS/mobile acknowledgements, escalation ladders, and upstream/downstream visibility—including Andon/big-screen broadcasting.
Next step
Want a demo built around your plant?
We’ll map your exceptions into governed workflows (owner → SLA → gate → proof → learning) and show the dashboards that matter for your leaders and operators.
Tip: bring one troublesome value stream, one chronic downtime cause, and one recurring quality issue.
Know what’s happening.
Prove what was done.
Prevent what can’t happen.
TSRB Production Intelligence is an operational intelligence layer for discrete manufacturing—built to turn machine, quality, and flow signals into real-time visibility and governed execution. It’s not a KPI wallboard. It’s a system that drives action.
Capabilities
Production intelligence that operators can’t ignore
TSRB PI focuses on the moments that decide whether you ship on time: downtime, quality holds, readiness failures, constraint protection, and recovery actions. When something matters, the system makes it visible—and makes it executable.
Real-time machine truth
State, utilization, run/idle/down/setup, parts counts, and shift timeline context—at a glance.
Timeline & micro-losses
See exactly when the shift bled time—minute-level segments you can investigate and fix.
SLA clocks & escalation
When it’s not handled, it escalates. When it’s handled, it’s timestamped and attributable.
Hard gates & holds
Quality holds are real. Safety restart requires verification. Readiness gates prevent premature dispatch.
Learning loop
Recurring failures become governed updates to standards—control plans, work instructions, routings, and checks.
Proof of execution
Closure requires evidence—data, photo, verification, sign-off—built for audits and repeatability.
Dashboards
Built for big screens, supervisors, and deep dives
From tile boards that show “what’s happening now” to timeline forensics and weekly trend analysis—TSRB PI scales from quick awareness to root-cause investigation, without losing traceability.
What you see in seconds
Which assets are running, waiting, down, or in a gated state—and how long they’ve been there. Utilization and parts tell you where the shift is headed before it’s too late.
What you prove in minutes
Drill into timeline segments, reasons, and actions. Close with evidence. Capture who acted, when, how, and what changed—ready for ISO / customer audits.
Governance
Convert exceptions into governed work
Alarms are not governance. Governance means: owner assigned, response time enforced, role-specific action sets, escalation when ignored, proof to close, and a learning loop that updates the system so the same failure is less likely tomorrow.
Non-negotiables TSRB enforces
- Ownership & accountability: every exception has an owner and a role context.
- Time enforcement: SLA clocks measure response, containment, verification, and closure.
- Escalation ladder: operator → supervisor → manager → plant lead (configurable).
- Gates that prevent bad outcomes: ship / move / restart cannot proceed until cleared.
- Proof of execution: evidence, verification, and sign-off—auditable by design.
- Learning loop: recurring defects become governed updates to standards and controls.
Governance dashboard example
A governed queue for exceptions, escalations, proof requirements, and learning-loop updates—organized around a repeatable pattern.
Flow & routing
Protect the constraint and manage the value stream
TSRB PI connects the shop-floor truth to the route: upstream/downstream visibility, operation readiness, WIP risk, constraint protection, and delivery risk—so you can intervene early.
What changes day-to-day
Readiness failures, material staging, inspection queues, and rework loops—surfaced where they impact the constraint and ship date.
What changes permanently
When the routing standard or control plan is wrong, TSRB turns it into a governed update—not a suggestion.
Technology
Modern stack. Industrial reliability.
Production Intelligence is engineered for secure, scalable deployments—from single-site installs to multi-plant rollouts—while keeping the UI fast, responsive, and production-ready.
Built for enterprise environments
- Latest .NET runtime and tooling for performance, stability, and long-term support.
- Written in C# for maintainability, strong typing, and clean domain modeling.
- Designed for real-time updates with scalable data pipelines.
- UI patterns optimized for large displays and control-room usage.
Security & auditability by design
- Role-based visibility and actions (operator / supervisor / quality / engineering).
- Timestamped actions, evidence attachments, and verification records.
- Designed for ISO-style audits and customer traceability expectations.
- Configurable policies for gates, holds, and escalation behavior.
Integrations
Connect to the tools you already run
TSRB PI is built to coordinate governed work across systems: notifications, mobile acknowledgements, ERP interaction, and QMS/TPM tools. The goal is simple: when the process says “stop,” the system can stop it.
Machine connectivity
Real-time state and production signals from CNC, lasers, and automated cells (connector approach supports common industrial protocols).
ERP / MES linkage
Bi-directional workflows for labor tickets, inventory interactions, work order status, and traceability touchpoints.
Quality & maintenance ecosystems
Coordinate governed action with QMS control plans, inspection workflows, TPM tasks, and verification steps.
Alerts that drive action
Email/SMS/mobile acknowledgements, escalation ladders, and upstream/downstream visibility—including Andon/big-screen broadcasting.
Next step
Want a demo built around your plant?
We’ll map your exceptions into governed workflows (owner → SLA → gate → proof → learning) and show the dashboards that matter for your leaders and operators.
Tip: bring one troublesome value stream, one chronic downtime cause, and one recurring quality issue.