1
PI detects the pattern
Machine states, jobs, products, operators, shifts, cycles, setups, schedules, counts and reason codes are continuously evaluated.
Production Intelligence
Stop watching losses. Start acting on opportunities.
The PI Opportunity Queue continuously turns shop-floor data into ranked, actionable recommendations—so your team knows what matters, what it is costing, and what to do next.
PI Opportunity Queue
LIVE ANALYSIS
Highest-value opportunities
12 openPriority 01 · Recurring loss
Repeated E-STOPS — Machine 14
94
23 events across 7 runs of Part Family A. Investigate before the next scheduled run.
4.6 hrs lost11% rate impactHigh confidence
Priority 02 · Delivery risk
Job 1583711 projected late
88
Current rate is 14% below requirement with no buffer before the next operation.
3.2 hrs lateCustomer risk
Priority 03 · Setup overrun
First-piece cycle has not started
82
Similar setups normally reach first-piece production seven minutes earlier.
24 min projected overrunActionable now
Uses data PI already collectsNo massive transformation project
Ranks business impactFocus beyond downtime duration
Recommends the next actionMove from insight to response
Verifies improvementProve results and sustain gains
From data to measurable action
Your plant does not need another dashboard.
It needs a disciplined way to expose recurring losses, quantify their consequence, and direct attention to the opportunities most likely to improve performance.
2
PI ranks the opportunity
Impact, recurrence, confidence and controllability determine which losses deserve attention first.
3
Your team improves
Accept the recommendation, assign action, convert it to a ticket, and compare the result against the original baseline.
Low-hanging improvement
Six detectors. One ranked queue.
PI mines operating data you already possess to reveal capacity, delivery, setup and performance opportunities while there is still time to act.
↻
Recurring Loss Detector
Find repeated downtime, E-STOPS and microstops whose cumulative cost is often greater than the longest visible event.
◷
Setup Overrun Advisor
Compare current progress with standards, historical medians and best demonstrated setups before the overrun becomes unrecoverable.
↘
Performance Drift Detection
Identify gradual rate and cycle-time deterioration by job, product, operation, resource and production run.
!
Delivery-Risk Advisor
Expose late starts, lost schedule buffer and jobs falling behind the rate required to protect customer commitments.
◇
Hidden Capacity Finder
Separate unused capacity from capacity lost while scheduled work waits for labor, material, tooling, inspection or instructions.
✓
Benefit Verifier
Compare before-and-after results, calculate recovered value and monitor whether improvements remain effective over time.
Example opportunity card
“Machine 14 experienced 23 E-STOPS while running Part Family A. The events consumed 4.6 hours and reduced average job performance by 11%.”
4.6 hoursCapacity lost
7 runsPattern confirmed
11%Performance impact
HighConfidence
Operational context creates value
Know more than what happened.
Each Opportunity Card explains where the pattern occurred, who and what were affected, how often it happened, the estimated operational or financial exposure, and the recommended next action.
- Prioritize by lost time, units, margin, delivery exposure and recurrence
- Compare jobs, products, machines, operators, shifts and setups
- Accept, dismiss, monitor or convert an opportunity into a ticket
- Build a defensible record of improvement—not a collection of anecdotes
Monitoring systems
Tell you what happened.
Production Intelligence
Identifies what matters, quantifies the consequence and recommends what to do next.
MERIT 2.0
Ensures action is owned, completed, verified, learned from and preserved.
Turn the data you already collect into your next measurable improvement.
See how the PI Opportunity Queue can help your team recover capacity, protect delivery, improve profitability and create continuous improvement from everyday production data.
Request Your PI Opportunity ReviewTSRB Systems · Production Intelligence Suite
Production Intelligence
Stop watching losses. Start acting on opportunities.
The PI Opportunity Queue continuously turns shop-floor data into ranked, actionable recommendations—so your team knows what matters, what it is costing, and what to do next.
PI Opportunity Queue
LIVE ANALYSIS
Highest-value opportunities
12 openPriority 01 · Recurring loss
Repeated E-STOPS — Machine 14
94
23 events across 7 runs of Part Family A. Investigate before the next scheduled run.
4.6 hrs lost11% rate impactHigh confidence
Priority 02 · Delivery risk
Job 1583711 projected late
88
Current rate is 14% below requirement with no buffer before the next operation.
3.2 hrs lateCustomer risk
Priority 03 · Setup overrun
First-piece cycle has not started
82
Similar setups normally reach first-piece production seven minutes earlier.
24 min projected overrunActionable now
Uses data PI already collectsNo massive transformation project
Ranks business impactFocus beyond downtime duration
Recommends the next actionMove from insight to response
Verifies improvementProve results and sustain gains
From data to measurable action
Your plant does not need another dashboard.
It needs a disciplined way to expose recurring losses, quantify their consequence, and direct attention to the opportunities most likely to improve performance.
1
PI detects the pattern
Machine states, jobs, products, operators, shifts, cycles, setups, schedules, counts and reason codes are continuously evaluated.
2
PI ranks the opportunity
Impact, recurrence, confidence and controllability determine which losses deserve attention first.
3
Your team improves
Accept the recommendation, assign action, convert it to a ticket, and compare the result against the original baseline.
Low-hanging improvement
Six detectors. One ranked queue.
PI mines operating data you already possess to reveal capacity, delivery, setup and performance opportunities while there is still time to act.
↻
Recurring Loss Detector
Find repeated downtime, E-STOPS and microstops whose cumulative cost is often greater than the longest visible event.
◷
Setup Overrun Advisor
Compare current progress with standards, historical medians and best demonstrated setups before the overrun becomes unrecoverable.
↘
Performance Drift Detection
Identify gradual rate and cycle-time deterioration by job, product, operation, resource and production run.
!
Delivery-Risk Advisor
Expose late starts, lost schedule buffer and jobs falling behind the rate required to protect customer commitments.
◇
Hidden Capacity Finder
Separate unused capacity from capacity lost while scheduled work waits for labor, material, tooling, inspection or instructions.
✓
Benefit Verifier
Compare before-and-after results, calculate recovered value and monitor whether improvements remain effective over time.
Example opportunity card
“Machine 14 experienced 23 E-STOPS while running Part Family A. The events consumed 4.6 hours and reduced average job performance by 11%.”
4.6 hoursCapacity lost
7 runsPattern confirmed
11%Performance impact
HighConfidence
Operational context creates value
Know more than what happened.
Each Opportunity Card explains where the pattern occurred, who and what were affected, how often it happened, the estimated operational or financial exposure, and the recommended next action.
- Prioritize by lost time, units, margin, delivery exposure and recurrence
- Compare jobs, products, machines, operators, shifts and setups
- Accept, dismiss, monitor or convert an opportunity into a ticket
- Build a defensible record of improvement—not a collection of anecdotes
Monitoring systems
Tell you what happened.
Production Intelligence
Identifies what matters, quantifies the consequence and recommends what to do next.
MERIT 2.0
Ensures action is owned, completed, verified, learned from and preserved.
Turn the data you already collect into your next measurable improvement.
See how the PI Opportunity Queue can help your team recover capacity, protect delivery, improve profitability and create continuous improvement from everyday production data.
Request Your PI Opportunity ReviewTSRB Systems · Production Intelligence Suite